A Slide on the thrust washer . 29.15b . the 5th gear pinion bush .

C... the 5th gear pinion.

Engine, clutch and transmission 2*51

29.15d... and the splined washer... 29.15e... and secure them with the 29.16a Slide on the 3rd/4th gear pinion...

Circlip

29.17c... the 6th gear pinion... 29.17d... the splined washer... 29.17e... the 2nd gear pinion...

pinion, with the pinion dogs facing away from circlip. making sure that it locates correctly in the integral 1st gear (see illustrations). Slide the groove in the shaft (see illustrations). the splined washer onto the shaft, then fit the 16 Slide the combined 3rd/4th gear pinion

29.17f... and the thrust washer 29.18a Fit the bearing...

onto the shaft with the smaller 3rd gear pinion facing the 5th gear pinion (see illustration). Fit the circlip, making sure it is locates correctly in its groove In the shaft (see illustration).

17 Slide the splined washer onto the shaft, followed by the 6th gear pinion bush. aligning the oil hole in the bush with the hole in the shaft, and the 6th gear pinion, making sure the dogs in the pinion face the dog holes on the 3rd/4th gear pinion (see illustrations), Slide the splined washer, the 2nd gear pinion and the thrust washer onto the end of the shaft (see illustrations).

18 On L, N and R models, fit the needle roller bearing and its cage over the end of the shaft (see illustrations).

2»52 Engine, clutch and transmission

29.18b... and its cage

29.19 The complete input shaft should be as shown

29.29a Slide on the thrust washer...

19 Check that all components have been
correctly installed (see illustration).

Output shaft

Disassembly

29.29b... the 2nd gear pinion bush...

20 Remove the caged ball bearing from the right-hand end of the shaft, referring to Tools and Workshop Tips (Section 5) in the Reference Section if required (see illustration 29.36).

21 Slide the thrust washer off the shaft, followed by the 1st gear pinion and its needle roller bearing, the thrust washer and the 5th gear pinion (see illustrations 29.35c, b and a, and 29.34b and a).

22 Remove the circlip securing the 3rd gear

pinion, then slide Ihe splined washer, the pinion and its splined bush off the shaft (see illustrations 29.33d, c, b and a).

29.29c... the 2nd gear pinion...

23 Slide the lockwasher and the splined washer off the shaft, noting how they fit together (see illustration 29.32d, c, b and a).

24 Slide the 4th gear pinion and its splined bush, followed by the splined washer, off the shaft (see illustration 29.31c, b and a).

25 Remove the circlip securing the 6th gear pinion, then slide the pinion Off the shaft (see illustrations 29.30b and a).

26 Remove the circlip securing the 2nd gear pinion, then slide the splined washer, the pinion and its bush, and the thrust washer off the shaft (see illustrations 29.29e, d, c, b and a).

Inspection

27 Refer to Steps 7 to 13 above. Reassembly

28 During reassembly, apply engine oil to the mating surfaces of the shaft, pinions and bushes, and to the bearings. When installing the circlips, do not expand the ends any further than is necessary, and install them so that the chamfered side faces the pinion it secures (see correct fitting of a stamped circlip illustration in Tools and Workshop Tips of the Reference section). Also refer to illustration 29.1b.

29 Slide the thrust washer onto the right-hand end of the shaft, followed by the 2nd gear pinion bush, aligning the oil hole in the bush with the hole in the shaft, the 2nd gear pinion and the splined washer, then fit the circlip, making sure it is locates correctly in its groove in the shaft (see illustrations).

30 Slide on the 6th gear pinion wilh its selector fork groove facing away from the 2nd gear pinion, then fit the circlip, making sure it is locates correctly in its groove in the shaft (see illustrations).

31 Slide the splined washer and the 4th gear pinion bush onto the shaft, making sure the oil hole in the bush aligns with the hole in the shaft, followed by the 4th gear pinion; the open side of the gear pinion faces the 6th gear pinion (see illustrations).

29.29d... and the splined washer...

29.29e... and secure them with the circlip

29.30a Slide on the 6th gear pinion.

Engine, clutch and transmission 2*53

Дата добавления: 2015-10-29