Note how the lug (A) locates in the hole (B)

locates (see illustration 5.3a), On L, N and R models, prise the plug out of the steering stem nut (see illustration 5.3b). Unscrew and remove the nut using a 30 mm socket or spanner, and on J and К models remove the washer (see illustration 5.3c). Gently ease the top yoke upwards off the fork tubes and position it clear, us ng a rag to protect other components (see illustration 5.3d). 8 Slacken the handlebar holder clamp bolt, then ease the hanclebar up and off the fork (see illustration). If necessary, unscrew the handlebar end-weight retaining screw, then remove the weight from the end of the handlebar and remove the grip (see

A Disconnect the clutch switch wiring connectors (arrowed)...

к I

5.5b... and remove the switch housing screws (arrowed)

Clutch lever assembly clamp bolts (arrowed)

A Slacken the clamp bolt (arrowed) and ease the handlebar up and off the fork

6»6 Frame, suspension and final drive

5.8b Handlebar end-weight screw (arrowed)

5.9 Tighten the specified bolts to their correct torque settings

5.10a Slacken the lockring (A) and thread the adjuster (B) in...

illustration). It may be necessary to slit the grip open using a sharp blade in order to remove it as they are sometimes stuck in place. This will mean using a new grip on assembly.

Installation

9 Installation is the reverse of removal, noting the following.

a) Do not tighten the handlebar clamp bolt until the top yoke has been Installed, and align the lug on the top of each handlebar holder with its hole in the yoke, so that the handlebars are set in the correct position (see illustration 5.3d).

b) Do not forget to Install the choke knob with the left-hand fork clamp bolt (see illustration 5.3a).

c) Refer to the Specifications at the beginning of the Chapter and lighten the

5.10b... then unscrew the nut (A) and the pivot bolt (B)

fork clamp bolts, the handlebar holder clamp bolts, and the steering stem nut to the specified torque settings, in that order (see illustration). When tightening the fork clamp bolts, push the top yoke down onto the handlebars. When tightening the handlebar bolts, push the bar forward.

d) Make sure the front brake and clutch lever assembly clamps are installed with the UP mark facing up (see illustrations 5.1b and 5.6). Tighten the brake master cylinder clamp bolts to the torque setting specified at the beginning of the Chapter.

e) Make sure the pin in the lower half of each switch housing and In the rear half of the throttle cable housing locates in the hole in the handlebar.

f) If removed, apply a suitable non-permanent locking compound to the handlebar end-weight retaining screws. If new grips are being fitted, secure them using a suitable adhesive to the handlebar (left-handgrip) or to the throttle twistgrip (right-hand grip).

g) Do not forget to reconnect the front brake light switch and clutch switch wiring connectors.

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