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19.0 none SW-K 34.0 1280 LC ZE(O) 9.5 850 1.72 14.2 Lindholm [52]
38.0 none SW-K 34.0 1280 LC ZE(O) 3.1 700 2.93 10.6 Lindholm [52]
11.0 none Radiata pine-KO 16.0 968 HC Z 6.7 785 1.11 8.4 Ruiz et al [76]
11.0 98% HCOOH Radiata pine-KO 16.0 968 HC Z 4.1 816 0.88 13.5 Ruiz et al [76]
11.0 80% AcOH Radiata pine-KO 16,0 968 HC Z 4.9 820 0.85 13.1 Ruiz et al [76]
11.0 98% HCOOH Radiata pine-KO 16.0 968 HC ZP 1.7 747 1.42 10.1 Ruiz et al [76]
20.0 1.4-dioxane SW-K 30.0 1060 HC ZE(O) 5.0 950 0.48 52.1 Ni and Ooi [81]
6.0 none SW-KO 11.2 940 HC AZE 2.5 715 1.57 5.5 Johansson et al. [79]
6.0 25 wt% MeOH SW-KO 11.2 940 HC AZE 3.4 815 0.75 10.4 Johansson et al. [79]
6.0 25 wt% EG SW-KO 11.2 940 HC AZE 3.2 870 0.39 20.6 Johansson et al. [79]
11.5 none SW-KO 17.7 935 HC ZE 3.9 665 2.06 6.7 Bouchard et al. [83]
11.5 MeOH G-P SW-KO 17.7 935 HC ZE 3.4 710 1.59 9.0 Bouchard et al. [83]
11.5 MeOH impr SW-KO 17.7 935 HC ZE 2.8 865 0.39 37.9 Bouchard et al. [83]
11.5 none SW-KO 17.7 950 HC ZRE 3.6 770 1.14 12.4 Bouchard et al. [83]
11.5 MeOH G-P SW-KO 17.7 950 HC ZRE 3.3 828 0.71 20.3 Bouchard et al. [83]
11.5 MeOH impr SW-KO 17.7 950 HC ZRE 2.3 920 0.15 100.0 Bouchard et al. [83]
20.0 none Hemlock-KFB n.d. 910 HC Z n.d. 800 0.70 Kang et al. [84]
20.0 70% MeOH Hemlock-KFB n.d. 910 HC Z n.d. 830 0.49 Kang et al. [84]
20.0 70% t-BuOH Hemlock-KFB n.d. 910 HC Z n.d. 820 0.56 Kang et al. [84]
20.0 none Hemlock-K 27.7 1020 HC Z 9.9 695 2.14 8.3 Kang et al. [84]
20.0 70% MeOH Hemlock-K 27.7 1020 HC Z 7.0 885 0.67 31.0 Kang et al. [84]
20.0 70% t-BuOH Hemlock-K 27.7 1020 HC Z 7.3 785 1.34 15.2 Kang et al. [84]
SW-K softwood unbleached kraft pulp
SW-KO softwood oxygen-delignified kraft pulp
KFB kraft pulp fully bleached
EG ethylene glycol
MeOH G-P methanol addition to the ozone gas stream corresponding to an amount of approximately 3% on pulp
MeOH impr pulp suspension diluted to 2% with 50% aqueous methanol at pH 2, mixed for 5 min and pressed to a consistency of
about 40%
R-stage 1% charge of sodium borohydride mixed with the pulp at 10% consistency, 15 °C for 24 h.
CS chain scissions, calculated as 104
DPt _ 104
DPO _ in mmol AGU–1.
n.d. not determined
degradation is minimal for fully bleached pulp, indicating that the extent of swelling
is not a decisive factor for accessibility to ozone. In the case of unbleached
kraft pulp, the presence of high concentrations of methanol or t -butanol significantly
improves the selectivity of ozone bleaching. This may be attributed to the
radical-scavenging effect of the solvents. At the same ozone charge, the number
of chain scissions is three-fold higher for the unbleached than for the fully
bleached kraft pulp in the pure aqueous system. The ratio of chain scissions between
the unbleached and bleached kraft pulps decreases to 2.4:1, and to 1.4:1
when replacing 70% of the water by t -butanol and by methanol, respectively. The
lower advantage of selectivity for the bleached kraft pulp can be explained by a
shift to direct ozone attack since the dissolved ozone concentration increases. The
greater extent of cellulose degradation during ozonation of the unbleached compared
to the bleached pulp suggests that even the high concentration of methanol
is incapable of scavenging all of the radicals generated by the reaction between
ozone and residual lignin structures. The better selectivity of an ozone treatment
in the presence of methanol than in that of t -butanol can be explained by the
more efficient radical-scavenging effect of the former. According to Hoigne and
Bader, the rate constant of the reaction between hydroxyl radicals and t -butanol is
0.47. 109 M–1 s–1, while that of the reaction between hydroxyl radicals and methanol
amounts to 0.85. 109 M–1 s–1 [85]. By taking a 2.3-fold higher molar concentration of
methanol compared to t -butanol into account, the hydroxyl radical scavenging rate of
70% methanol is more than four-fold that of t -butanol at the same concentration.
The application of chelants renders the ozone treatment more selective than
simple acidification to pH levels below 3. Allison reported that the addition of
DTPA at pH 3 before the Z stage provided a slightly better viscosity preservation
than a sulfuric acid treatment alone [59]. In some cases, an additional EDTA treatment
after the ozone stage makes the subsequent alkaline peroxide stage more
selective. A reasonable explanation for this behavior may be the better physical
and chemical accessibility of transition metal ions after the reaction of ozone with
the pulp components [68].
Oxalic acid [52], acidified DMSO [52,59] and an acidic peroxide treatment at
pH 2–3 [62] improved the selectivity and efficiency of an ozone treatment only
slightly. A recent study showed oxalic acid to be the most efficient acid for this
pretreatment [86], with a charge as low as 0.05 kg odt–1 providing an effective
reduction in cellulose degradation during ozone treatment. The protective effect
of oxalic acid against viscosity loss is attributed to a combination of different factors.
Oxalic acid may act as a radical scavenger and an efficient hydrogen donor,
thus inhibiting the formation of hydroxyl radicals. Moreover, oxalic acid behaves
as a chelating agent. Oxalic acid, however, is formed in quite large quantities during
ozone bleaching as a final oxidation product (~0.5 kg odt–1 at an ozone charge
of 3 kg odt–1) [87], this being well above the amount needed to attain viscosity stabilization.
Oxalic acid is known to form crystals of calcium oxalate that can precipitate
and cause severe problems with scaling. In industrial praxis, oxalic acid formation
is clearly undesirable because it prevents closure of the water cycle of the
ozone stage. Therefore, partial recirculation of the effluent within the Z-stage to
7.5 Ozone Delignification 821
adjust for oxalic acid concentration will only be carried out if it provides a significant
increase in delignification selectivity and efficiency.
On occasion, an enzymatic treatment may represent an alternative choice to
reduce the charge of nonselective oxidants (e.g., ozone), thereby improving the
strength properties while maintaining target brightness. Xylanase treatment (Irgazyme
40 s, derived from Trichoderma longibrachiatum) of an oxygen-delignified
softwood kraft pulp prior to medium-consistency ozone bleaching was reported to
increase brightness at a given ozone charge, or to allow a reduction in ozone
charge by 3 kg odt–1 while maintaining the same brightness [88]. Ryynanen et al.
showed that xylanase treatment of an oxygen-delignified eucalypt kraft pulp prior
to a HC ozone stage in an OXZQ(PO) sequence produced only slightly higher
brightness levels. However, the bleaching yield was about 1–3% units lower,
depending on the wood sample and the pulping process used [89].
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