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A considerable amount of research has been devoted to finding an additive or a
pretreatment that would protect cellulose and make ozone react more selective
with the lignin. From among a huge list of different inorganic and organic chemicals,
only a few were identified slightly to improve delignification selectivity during
ozonation [24,62]. Many attempts were made to add a hydroxyl radical scavenger,
but without success. The probable explanation for this is that hydroxyl radicals
react very rapidly with carbohydrate structures in the pulp. The reaction rate
constants of hydroxyl radicals with cellulose model compounds are about
3. 1 09 M–1 s–1 (e.g., for Me-b-d-glucopyranoside, 3.2. 109 M–1 s–1 [72]), but are in
the range of 109 M–1 s–1 to 1010 M–1 s–1 with the most common hydroxyl radical
scavenging agents [73]. This implies that huge amounts of radical scavengers
must be added to achieve a viscosity-stabilizing effect. Moreover, many of these
scavenging agents react with ozone, which renders them ineffective [68].
The most promising way to improve selectivity is to exchange the associated
water of the pulp suspension with media that improve the solubility of molecular
ozone, act as radical scavengers, or prevent the formation of radicals, at least to
some extent. Furthermore, the presence of organic solvents improves the accessibility
of lignin while reducing it for cellulose; this again protects carbohydrates
against degradation [74]. As an example, replacing the aqueous phase with an
acetic acid medium yields an improvement in delignification performance while
cellulose degradation is diminished. The selectivity advantage is particularly observed
for HC ozone bleaching in 90% acetic acid in the presence of 0.95% pyrophosphate
[75]. The favorable effect on selectivity is ascribed to the better stability
818 7Pulp Bleaching
of ozone in acetic acid medium. Chemiluminescence measurements revealed a
decrease in the amount of hydroxyl radicals with increasing acetic acid concentration
[75]. The protective effect of formic acid against cellulose degradation during
ozonation has been found to be even slightly better than that with acetic acid (see
Tab. 7.40) [76]. The replacement of water in the pulp suspension with methanol or
tert -butyl alcohol during an ozone stage also suppresses radical reactions with cellulose
to some extent, as shown by ozone-bleaching studies in both heterogeneous
and homogeneous systems [50,77]. In model compound studies, it was shown
that the degradation of cellobiose in 50% methanol solution was retarded even in
the presence of phenolic lignin model compounds [78]. Methanol and tert -butanol
are more efficient in trapping hydroxyl radicals (higher rate constants) than acetic
acid [73]. Therefore, the concentration of acetic acid must be significantly higher
than that of methanol or tert -butanol in order to achieve the same scavenging ability
(90 wt.% acetic acid versus 1wt.% methanol versus 2.2 wt.% tert -butanol) [77].
Johansson et al. reported that the presence of ethylene glycol increased the selectivity
during HC ozone delignification of an oxygen-delignified softwood kraft
pulp considerably more than did methanol (Tab. 7.40) [79].
The stabilizing effect was optimal at pH 3 and 25 wt.% ethylene glycol, based
on the total reaction medium. The improved selectivity in the presence of ethylene
glycol was primarily attributed to a partial suppression of the free-radical reactions.
Van Heiningen and Ni found that the selectivity of HC ozone bleaching
could be significantly improved when the pulp was impregnated with a solution
of dioxane-water at a pH of about 2 [80]. Based on this technology, a conventional
softwood kraft pulp, kappa number 30 and viscosity 1050 mL g–1, was delignified
with 2% ozone in a ZE(O) sequence to kappa number 5 and at a viscosity at
950 mL g–1 [81]. The delignification selectivity, denoted as Dkappa number per
chain scissions, calculates to about 52 [(30 – 5)/(104/2800 – 104/3235)], which is
significantly better than the value of 14.2 obtained for the same sequence but
applying a conventional LC ozone stage (see Tabs. 7.40 and 7.41) [82].
The addition of a small amount of methanol (ca. 3% on o.d. pulp) in the ozone
gas stream (methanol in gas phase, MeOH G-P) appears to protect pulp viscosity
more efficiently than impregnating the pulp with the same amount of methanol
[83]. The effect on the preservation of viscosity of a reductive treatment with
sodium borohydride (R) prior to the alkaline extraction stage (E) is considerably
more pronounced for the MeOH G-P-ozonated pulp than for the control pulp (see
Tab. 7.40). However, impregnating with a 50% methanol solution renders the
pulp very selective towards an ozone treatment. Clearly, a high concentration of
methanol prevents cellulose depolymerization induced by reactions with radicals.
It has been speculated that the protective effect of large amounts of methanol
towards the reaction with ozone is possibly due to a decrease in swelling of cellulose,
thus reducing the accessibility to ozone [83]. The viscosity-preservation effect
of shrinkage has however not been detected so far.
Ozonation of fully bleached kraft pulps proceeds with significantly more selectivity
as compared to unbleached kraft pulps [84]. The data in Tab. 7.40 show that
the protective effect of both 70% methanol and 70% t -butanol on cellulose
7.5 Ozone Delignification 819
820 7Pulp Bleaching
Table 7.40 Effect of pretreatments on the selectivity of ozone treatment of unbleached, oxygen
delignified and fully bleached pulps. The results are summarized from different literature sources.
For more details with regard to experimental conditions it is referred to the cited literature.
Ozone
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