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Process has been extensively developed as result of the increasing demand for
Pulp fibers and the commissioning of large and highly efficient paper machines.
The advantages of refiner processes can be summarized as follows:
_ Chips as a raw material allows the processing of wood that cannot
Be used for grinding (size of the logs, wood species), for example,
Saw mill chips or sawdust. With chemical pretreatment, some
Hardwoods can also be used successfully.
_ There are good possibilities of process automation and minimal
Operating effort. Wood transportation and log handling are no
Longer necessary.
_ Pulps with a high content of long fibers and good strength properties
Can be produced.
Mechanical Pulping Processes
_ The quality of the mechanical pulp produced is constant over a
Longer time interval than for groundwood, because there are no
Sharpening fluctuations.
The development of the refiner process has been enforced by much better designs
Of the refiners, highly efficient refiners, and the development of wear-resistant
Plate materials.
4.2.2
Mechanical, Thermal, and Chemical Processes in the Refiner Process
Fiber deliberation from the fiber compound can occur in the refiner process as
follows:
_ Softening of the lignin in the middle lamella and in the primary
Wall of the wood fiber by pressure load frequencies in the refiner;
This is mechanical softening.
_ Softening of the lignin in the middle lamella and in the primary
Wall of the wood fiber by thermal influences; this is thermal softening.
_ Softening of the lignin in the middle lamella and in the primary
Wall of the wood fiber by chemical pretreatment; this is chemical
Softening.
Many process parameters are considered responsible for the character and properties
of the mechanical pulp produced, including: (a) the pressure and temperature
During thermal pretreatment; (b) the duration of thermal pretreatment; (c) the
Addition of chemicals; (d) the specific energy consumption; (e) the energy distribution
Within the refining stages; (f) the consistency in the refining zone of the
First refining stage; (g) the wood chip quality; (h) the refiner design; and (i) refining
Intensity caused by plate design and rotational speed.
The duration of thermal pre-treatment has only minimal influence on pulp
quality, since in practical terms this stage lasts for only 1–3 min, and a minimum
Time is striven for.
The defibration temperature is as important as for the grinding process, and
should be 100–130 °C. By raising the temperature to 140 °C, the lignin becomes
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Fig. 4.23 Relative pit pulp properties at CSF 80 mL for | | | Well-softened and the fiber requires minimal mechanical energy for its liberation |