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Groundwood production has been carried out under atmospheric pressure, as
Indicated by Keller with its invention. Further investigations into temperature
Relationships in grinding have led to the introduction of higher pressures in
grinding processes [11]. Although early small-scale trials have been successful, the
Technical realization required much development. By 1970, only the former Tampella
factory [today part of Metso Paper (Metso Corp.)] had been able to develop
the first industrial pressure grinder [12], though by 1982 almost 2.5% of the
world’s production of groundwood was manufactured by pressure grinding.
Goring [3] highlighted the importance of water content in wood during mechanical
Defibration. A high water content lowers the softening temperature of
Lignin and hemicelluloses (see Fig. 4.3). Still in atmospheric grinding, the Defibration
Takes place at temperatures below the softening temperature of wood.
With high pressures of 100–300 kPa (1–3 bar), the boiling temperature of water
increases; from the vapor–pressure relationship, the boiling temperature is seen
to be 120 °C at a pressure of 100 kPa (1 bar). Pressurized grinding prevents the
Water from boiling in the grinding zone. The temperatures in the grinding zone
Are higher when compared to atmospheric grinding (see Fig. 4.21). According to
Goring, water in the grinding zone can be used completely for softening purposes;
Consequently, the pressurized grinding of dry wood produces groundwood
Of a better quality than does atmospheric grinding.
The design of the Metso pressure groundwood (PGW) grinder (also called the
Tampella-grinder or Valmet PGW grinder, depending on the year of publication)
(Fig. 4.22) is similar to the atmospheric two-pocket grinder, though the total internal
Space of the grinder (including the two magazines) is now pressurized. Two
Magazines above the check damper to the pressurized area have been added for
The feeding of wood logs, because of pressure equalization. Pressure grinding
Causes much higher forces to the housing materials and the pulp stone, and
Hence the atmospheric grinder concept has been redesigned. Currently, the grinder
Body is constructed from welded heavy steel plates, whilst all surfaces in contact
With the pulp are clad with stainless steel. The end blocks are constructed
From stronger stainless steel castings.
Mechanical Pulping Processes
Fig. 4.21 Temperature rises in wood during grinding.
Fig. 4.22 The Metso PGW grinder.
The pressure inside the grinder casing is adjusted by compressed air, though
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Produced is changed. To regain the original surface structure, the stone | | | This is mainly required only when pressurizing the grinder for start-ups. Pulp |