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Stone showering and the water hydraulic system are similar to those of the atmospheric
Grinder. Due to the higher temperatures utilized, cooling of the hydraulic
Water is necessary and a separate water-filtering loop is also included. Two-sided
Mechanical seals are used for the grinder shaft to minimize the use of fresh water
In the PGW proves, and to prevent the colder seal waters from bleeding onto the
Ceramic pulp stones.
When it became clear that stronger pulps may be produced at a grinding pressure
of 500 kPa (5 bar) and temperatures up to 140 °C [13], the design of a new
Series of pressure grinders with a stronger body rated for this higher grinder pressure
was introduced. These grinders, which are known as “super pressure grinders”
(PGW-S grinders), were first utilized in Finland in 1988 [14].
The entire grinding process from log feeding to the groundwood outlet occurs
Under pressure. The groundwood is passed through to a shredder to cut down in
Grinding Processes
Size the very coarse wood pieces, after which the shives are so small that the
Groundwood can be passed directly to the pressure screening.
In pressure grinding, the grinder shower water temperature and flow are
Adjusted so that the pulp temperature is maintained well below the water boiling
Temperature at the set grinder pressure. A variety of combinations of pressure
Groundwood process, depending on shower water temperature and grinding pressure,
are utilized in the following examples:
_ PGW95: The maximum grinder casing pressure is 300 kPa (3 bar)
and the shower water temperature is 95 °C. Hot filtrate water
From the thickener is led back to the grinder as shower water with
temperatures of about 95 °C (“Hot Loop”, PGW95 process). The
Steam is removed in the cyclone and can be used, by heat recovery,
For several other process steps.
_ PGW-S120: The maximum grinder casing pressure is 500 kPa
(5 bar) and the shower water temperature is 120 °C.
_ PGW70: The use of groundwood in SC and LWC paper grades
Raised the requirements for excellent pulp brightness and light
Scattering. Higher fines content is preferred, and low coarse long
Fiber amounts are favored. This can be reached by lower shower
Water temperatures; the strength decreased only slightly compared
To PGW95 pulp. To achieve a shower water temperature of
C, a hot loop is no longer used, and the grinding process is
Simplified. In mill applications, white water is cooled in a separate
Heat exchanger installed in the grinder shower water line.
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Pressure Grinding | | | Fig. 4.23 Relative pit pulp properties at CSF 80 mL for |