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Concentrations and higher temperatures. A high fiber content in the feed liquor,
As well as insufficiently removed soap, also accelerate fouling. Scales reduce the
Heat transfer, and by that the capacity of the evaporation plant. Hence, scales must
be removed periodically by, in order of increasing operational disturbance: switching
The evaporator body to liquor of a lower concentration; rinsing with clean condensate;
Cleaning with chemicals (mostly acids); or hydroblasting. High-temperature,
High-concentration stages may require daily cleaning, whereas low-temperature
Low-concentration stages may continue for several months without cleaning.
Multiple-Effect Evaporation
The basic idea of multiple-effect evaporation is the repeated use of vapor to
Achieve a given evaporation task. Compared to single-stage evaporation, only a
Fraction of the fresh steam is required for the same amount of water evaporated.
The principle is illustrated in Fig. 9.5. Multiple-effect evaporation plants consist
Of a number of evaporators connected in series, with countercurrent flow of vapor
And liquor. Live steam is passed to the heating elements of effect I and is condensed
There, evaporating water from the liquor and producing thick liquor. The
Liquor temperature in this effect depends on the low-pressure steam level available
at the mill, and is usually in the range of 125–135 °C. The vapor released in the
First effect is condensed in the heating elements of the second effect at a somewhat
Lower temperature. The vapor released in turn on the liquor side of the second
Effect proceeds to the third effect and so forth, until the vapor from the last
effect is condensed in a surface condenser at 55–65 °C. The vacuum needed at the
Last effect is most favorably provided by a liquid-ring vacuum pump.
LIVE STEAM
THIN LIQUOR
THICK LIQUOR
LIVE STEAM
CONDENSATE
CONDENSATE
SURFACE
CONDENSER
COOLING
WATER
CONDENSATE
EFFECT
I
EFFECT
II
EFFECT
III
EFFECT
IV
EFFECT
V
VACUUM
PUMP
WARM
WATER
VAPOUR NCG
Fig. 9.5 The principle of multiple-effect evaporation demonstrated
On a five-effects system.
Recovery
Vapor condensates of different degrees of contamination come from the surface
Condenser, and from all the effects but the first. The live steam condensate from
The first effect is collected separately from the vapor condensate for re-use as boiler
Feedwater.
In Fig. 9.5, the thin liquor is fed to the last effect. The actual feed position of
Thin liquor in a multiple-effect system depends on the temperature of the weak
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Steam side of the heating element and adversely affect heat transfer by reducing | | | Liquor, on the course of temperatures over the effects, and on other unit operations |