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B. Setting up the rig

A. The history of an oil well | Drilling | Completion | C. Types of oil wells | Exercises | A. Searching for Oil and Gas | B. Oil extraction | C. Working conditions in the oil industry | D. Occupations in the oil industry | Exercises |


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Depending upon the remoteness of the drill site and its access, equipment may be transported to the site by truck, helicopter or barge. Once the equipment is at the site, the rig is set up. Here are the major systems of a land oil rig:

(Fig.4. Anatomy of an oil rig)

 

(Fig.5. Mud circulation in the hole)

Power system consists of large diesel engines (they burn diesel-fuel oil to provide the main source of power) and electrical generators (they are powered by the diesel engines to provide electrical power). Mechanical system is driven by electric motors. Hoisting system is used for lifting heavy loads; consists of a mechanical winch (drawworks) with a large steel cable spool, a block-and-tackle pulley and a receiving storage reel for the cable. Turntable is a part of the drilling apparatus. Rotating equipment is used for rotary drilling. Swivel is a large handle that holds the weight of the drill string; allows the string to rotate and makes a pressure-tight seal on the hole. Kelly is a four- or six-sided pipe that transfers rotary motion to the turntable and drill string. Turntable or rotary table drives the rotating motion using power from electric motors. Drill string consists of drill pipe (connected sections of about 30 ft / 10 m) and drill collars (larger diameter, heavier pipe that fits around the drill pipe and places weight on the drill bit). Drill bit(s) is the end of the drill that actually cuts up the rock; comes in many shapes and materials (tungsten carbide steel, diamond) that are specialized for various drilling tasks and rock formations. Casing is a large-diameter concrete pipe that lines the drill hole, prevents the hole from collapsing, and allows drilling mud to circulate.

Circulation system pumps drilling mud (mixture of water, clay, weighting material and chemicals, used to lift rock cuttings from the drill bit to the surface) under pressure through the kelly, rotary table, drill pipes and drill collars. Pump sucks mud from the mud pits and pumps it to the drilling apparatus. Pipes and hoses connect pump to drilling apparatus. Mud-return line returns mud from hole. Shale shaker (shaker/sieve) separates rock cuttings from the mud. Shale slide conveys cuttings to the reserve pit. Reserve pit collects rock cuttings separated from the mud. Drilling mud is mixed and recycled in mud pits. New mud is mixed in a mud-mixing hopper and then sent to the mud pits. Derrick is a support structure that holds the drilling apparatus; tall enough to allow new sections of drill pipe to be added to the drilling apparatus as drilling progresses.

Blowout preventers are high-pressure valves (located under the land rig or on the sea floor) that seal the high-pressure drill lines and relieve pressure when necessary to prevent a blowout (uncontrolled gush of gas or oil to the surface, often associated with fire).


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