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The air content or, more generally, the presence of any gas in the pulp feed to the
washer negatively affects the washer capacity at only low levels (Fig. 5.19). The
effect is serious, and it is of utmost importance to keep the entrained air levels
low in order to maintain satisfactory washer operation and capacity [26].
20%
40%
60%
80%
100%
0 1 2 3 4 5 6
Relative washer capacity
Air content in pulp feed [vol.-%]
Fig. 5.19 Effect of the air content in the pulp feed on the capacity
of a pressure washer, as calculated from Eq. (15).
534 5 Pulp Washing
The mechanism by which air disturbs the washing process is attributed to small
bubbles which are mechanically trapped in the pulp fiber networks, thereby reducing
the number of free paths through which the liquor may flow [9,27]. Thus,
on the one hand the drainage rate is reduced, while on the other hand more
regions are cut off from liquor displacement, which leads to reduced washing efficiency.
5.4.6
Temperature
As the temperature rises, the increasing rate of diffusion leads by tendency to a
better washing efficiency.
Compared to the other parameters, the influence of temperature on washer capacity
is less pronounced. Higher temperatures bring about a moderate capacity
advantage, as can be expected from improved drainage due to lower liquor viscosity
(Fig. 5.20).
20%
40%
60%
80%
100%
40 50 60 70 80 90
Relative washer capacity
Pulp temperature [.C]
Fig. 5.20 Effect of pulp temperature on the capacity of a pressure
washer, as calculated from Eq. (15).
5.4.7
Equipment-Specific Parameters
In addition to the process washing parameters discussed above, different pieces of
equipment allow the adjustment of individual equipment-specific parameters.
These include the drum rotation speed of rotary washers and presses, the wire
speed of belt washers, the pressure on baffles or press nips, and also adjustable
vacuum or pressure on a particular machine.
5.4 Washing Parameters 535
Figures 5.21 and 5.22 illustrate graphically the influence of two equipment-specific
parameters on the capacity of a rotary drum pressure washer.
20%
40%
60%
80%
100%
1 2 3 4
Relative washer capacity
Drum rotation speed [1/min]
Fig. 5.21 Effect of drum rotation speed on the capacity of a
pressure washer, as calculated from Eq. (15).
20%
40%
60%
80%
100%
0 5 10 15 20
Relative washer capacity
Effective filtration pressure [kPa]
Fig. 5.22 Effect of effective filtration pressure on the capacity
of a pressure washer, as calculated from Eq. (15).
536 5 Pulp Washing
5.5
Washing Efficiency
5.5.1
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