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Most wood species – with the exception of some very dense tropical hardwoods –
can be used for the production of prehydrolysis-kraft pulps. In practical use are
358 4 Chemical Pulping Processes
pine, mixed American hardwood, Eucalyptus species and beech. In the past,
aspen, birch and annual plants such as bamboo, bagasse, salai (Boswellia serrata)
and reed have also been used for the production of dissolving-grade pulps. Some
raw materials such as straw and other annual plants contain silica, which is an
undesirable contaminant of dissolving pulps because it cannot be removed sufficiently
during the pulping operations. More than 70% of the currently produced
prehydrolysis-kraft pulps are made from hardwood species [56]. Although they are
rich in pentosans, the good delignification efficiency and selectivity, the low costs,
the high availability and the high density make them fairly suitable for this type of
process. Softwoods are also well-suited to the prehydrolysis-kraft process but, due
to their higher lignin content and the greater tendency of softwood lignin to acid
condensation, intensive prehydrolysis conditions must be avoided (Fig. 4.121).
The worsening of delignification with increasing prehydrolysis intensity can
partly be compensated by increasing both H-factor and EA charge, although this
will cause significant yield loss and cellulose (viscosity) degradation.
Recently, the suitability of three important hardwood species (e.g., beech, birch
and Eucalyptus urograndis) and one softwood species (e.g., spruce for prehydrolysis-
kraft cooking using the Visbatch® technology) has been investigated under
comparable conditions. The chemical composition of the raw material greatly
determines the economy and achievable purity level of the resulting dissolving
pulps. Details of the wood species used for this comparative evaluation are listed
in Tab. 4.49.
0 500 1000 1500 2000
H-Factor 830 H-Factor 1250
Kappa number
P-Factor
Fig. 4.121 Influence of P-factor on the unbleached kappa
number of Visbatch® pulps made from spruce at two different
levels of H-factor (according to [55]). Constant reaction conditions:
Total EA charge 23% o.d. wood, 30% sulfidity and
160 °C cooking temperature.
4.2 Kraft Pulping Processes 359
Tab. 4.49 Chemical composition of four selected wood species
used for a comparative study of prehydrolysis-kraft cooking
using the Visbatch® process [57].
Beech
Fagus sylvatica
Birch
Betuta pendula
Eucalypt
E. urograndis
Spruce
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