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Compressed air system

TOXICITY ASSESSMENT | DATA EVALUATION AND DATA GAPS | Biological Risk Assessment | Figure 6.1 Biological contact agar strips. (Biotest Diagnostic Corp.) | FUNGI, MOLDS, AND RISK | BIOLOGICAL AGENTS AND FUNGI TYPES | Controlling Fungi | GENERAL PIPING REQUIREMENTS | Determination of Existing Heat Distribution Systems | Buried Conduit (not preapproved type) |


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Low-pressure compressed air systems have a maximum design operating pressure of 200 psig (1378 kPa), including piping and compressors. Compressed air systems must be


designed in accordance with ASME B19.1-1985 and B19.1a-1985, Safety Standards for Compressor Systems, the current version.

Compressor Selection and Analysis

A central compressed air system will be utilized to serve multiple points of use. Compressors and all accessories will conform to American Society of Mechanical Engineers (ASME) B19.1 and B19.3; ASME Boiler and Pressure Vessel Code Section VIII, PTC-9 & PTC-10; and the Instrumentation, Systems, and Automation Society (ISA) S7.3, as applicable.

• Where lubricating oils cannot be tolerated at the point of use, oil-free air com­
pressors will be used.

• For isolated areas where oil-free air is required in a nonoil-free compressed air
system, coalescing filters may be used to remove solids, moisture, and oil from
the airstream in lieu of an oil-free compressor.

Comparisons of such items including, but not limited to, brake horsepower (bhp) per 100 CFM (47.2 1/s), unloaded horsepower, expected compressor life, and expected opera­tion and maintenance costs should be made between the different types of compressors before a final selection is made.

Compressor Capacity

The total air requirement will not be based on the total of individual maximum requirements, but will based on the sum of the average air consumption of air-operated devices. Determination of the average air consumption is based on the concept of load factor (the ratio of actual air consumption to the maximum continuous fully loaded air consumption).

The Compressed Air and Gas Institute (CAGI) Compressed Air and Gas Handbook explains the procedure for using load factors to determine compressor capacity. After mak­ing the calculation, add 10% to the estimated consumption for air leakage. The total air is the calculated compressor capacity required for design. More capacity may be added to allow for future growth of the facility or serviced area over the next 2 years.

Compressor Location and Foundations

Locate compressors within a ground floor utility or mechanical equipment room with adequate space to permit easy access for cleaning, inspection, and any necessary dismantling. Adequate aisle space is also needed between equipment for normal mainte­nance as well as for equipment removal and replacement. Foundations that are isolated from the building structure should be provided for all compressors.

Makeup Air

For large air compressors located in closed mechanical rooms, a wall opening should be provided for makeup air. Exterior wall openings should be provided with louvers and motorized dampers.


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THERMAL INSULATION OF MECHANICAL SYSTEMS| Compressed Air Outlets
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