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Fuselage



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  1. Fuselage
  2. Fuselage
  3. The Fuselage Structure

The fuselage (from the French fusele “spindle-shaped”) is an aircraft’s main body section that holds crew and passengers or cargo. In single-engine aircraft it will usually contain an engine, although in some amphibious aircraft the single engine is mounted on a pylon attached to the fuselage which in turn is used as a floating hull. The fuselage also serves to position control and stabilization surfaces in specific relationships to lifting surfaces, required for aircraft stability and maneuverability.

1: Subsonic

2: High-speed / supersonic

3: High-capacity subsonic

4: High-maneuverability supersonic

5: Flying boat

6: Hypersonic

Truss structure

This type of structure is still in use in many lightweight aircraft using welded steel tube trusses. A box truss fuselage structure can also be built out of wood—often covered with plywood.

Geodesic construction

Geodesic structural elements were used by Barnes Wallis for British Vickers between the wars and into World War II to form the whole of the fuselage, including its aerodynamic shape. In this type of construction multiple flat strip stringers are wound about the formers in opposite spiral directions, forming a basket-like appearance. This proved to be light, strong, and rigid and had the advantage of being made almost entirely of wood. A similar construction using aluminum alloy was used in the Vickers Warwick with less materials than would be required for other structural types. The geodesic structure is also redundant and so can survive localized damage without catastrophic failure. A fabric covering over the structure completed the aerodynamic shell. The logical evolution of this is the creation of fuselages using molded plywood, in which multiple sheets are laid with the grain in differing directions to give the monocoque type.

Monocoque shell

In this method, the exterior surface of the fuselage is also the primary structure. A typical early form of this was built using molded plywood, where the layers of plywood are formed over a "plug" or within a mold. A later form of this structure uses fiberglass cloth impregnated with polyester or epoxy resin, instead of plywood, as the skin. A simple form of this used in some amateur-built aircraft uses rigid expanded foam plastic as the core, with a fiberglass covering, eliminating the necessity of fabricating molds, but requiring more effort in finishing. An example of a larger molded plywood aircraft is the de Havilland Mosquito fighter /light bomber of World War II. No plywood-skin fuselage is truly monocoque, since stiffening elements are incorporated into the structure to carry concentrated loads that would otherwise buckle the thin skin. The use of molded fiberglass using negative ("female") molds (which give a nearly finished product) is prevalent in the series production of many modern sailplanes. The use of molded composites for fuselage structures is being extended to large passenger aircraft such as the Boeing 787 Dreamliner (using pressure-molding on female molds).

Semi-monocoque

This is the preferred method of constructing an all-aluminum fuselage. First, a series of frames in the shape of the fuselage cross sections are held in position on a rigid fixture, or jig. These frames are then joined with lightweight longitudinal elements called stringers. These are in turn covered with a skin of sheet aluminum, attached by riveting or by bonding with special adhesives. The fixture is then disassembled and removed from the completed fuselage shell, which is then fitted out with wiring, controls, and interior equipment such as seats and luggage bins. Most modern large aircraft are built using this technique, but use several large sections constructed in this fashion which are then joined with fasteners to form the complete fuselage. As the accuracy of the final product is determined largely by the costly fixture, this form is suitable for series production, where a large number of identical aircraft are to be produced. Early examples of this type include the Douglas Aircraft DC-2 and DC-3 civil aircraft and the Boeing B-17 Flying Fortress. Most metal light aircraft are constructed using this process.

Both monocoque and semi-monocoque are referred to as " stressed skin " structures as all or a portion of the external load (i.e. from wings and empennage, and from discrete masses such as the engine) is taken by the surface covering. In addition, all the load from internal pressurization is carried (as skin tension) by the external skin.

Materials

Early aircraft were constructed of wood frames covered in fabric. As monoplanes became popular, metal frames improved the strength, which eventually led to all-metal aircraft with metal covering all surfaces. Some modern aircraft are constructed with composite materials for major control surfaces, wings, or the entire fuselage such as the Boeing 787. On the 787, it makes possible higher pressurization levels and larger windows for passenger comfort as well as lower weight to reduce operating costs.

From Wiki

Wing

A wing is a surface used to produce lift for flight through the atmosphere – or occasionally through another gaseous or fluid substance. Another word for an artificial wing is an airfoil, and airfoils always have a distinctive cross-sectional shape. The word "wing" for many centuries (reportedly) referred only to the foremost limbs of birds, but the meaning of "wing" has been extended in recent centuries to include the wings of insects, bats, pterosaurs, and airplanes. The term "wing" has also been applied to an inverted airfoil that is used to generate a downward force on a race car to increase its traction in automobile racing.

A wing's aerodynamic quality is expressed as its lift-to-drag ratio. The lift generated by a wing at a given speed and angle of attack can be one to two orders of magnitude greater than the total drag on the wing. A high lift-to-drag ratio means that a significantly smaller thrust can be applied to the airplane to propel its wings through the air and obtain the desired lift.

Aircraft can have different numbers of wings:

· No wings at all.

o Lifting body – relies on air flow over the fuselage to provide lift.

o Powered lift – relies on downward thrust from the engines to stay airborne.

· Monoplane - one wing. Most aeroplanes have been monoplanes since before the Second World War. The wing may be mounted at various heights relative to the fuselage:

o Low wing – mounted on the lower fuselage.

o Mid wing – mounted approximately half way up the fuselage.

o High wing– mounted on the upper fuselage.

§ Shoulder wing - a high wing mounted on the upper part of the main fuselage (as opposed to mounting on the cockpit fairing or similar).

o Parasol wing – mounted on "cabane" struts above the fuselage.

Low wing Mid wing High wing Parasol wing

A fixed wing aircraft may have more than one wing plane, stacked one above another:

· Biplane – two planes of approximately equal size stacked one above the other. The most common type until the 1930s, when the cantilever monoplane took over.

o Sesquiplane - literally "one-and-a-half planes" is a variant on the biplane in which the lower wing is significantly smaller than the upper wing.

· Triplane – three planes stacked one above another. Triplanes such as the Fokker Dr.I enjoyed a brief period of popularity during the First World War due to their small size and high manoeuvrability as fighters, but were soon replaced by improved biplanes.

· Quadruplane - four planes stacked one above another. A small number of the Armstrong Whitworth F.K.10 were built in the First World War but it never saw operational military service.

· Multiplane - many planes, sometimes used to mean more than one or more than some arbitrary number. The term is occasionally applied to arrangements stacked in tandem as well as vertically. No example with more than four wings has ever flown successfully: the nine-wing Caproni Ca.60 flying boat was only airborne briefly before crashing.

Biplane Sesquiplane Triplane Multiplane

There are numerous wing designs, sizes, and shapes used by the various manufacturers.

Each fulfills a certain need with respect to the expected performance for the particular airplane. Wings may be attached at the top, middle, or lower portion of the fuselage. These designs are referred to as high-, mid-, and low-wing, respectively. The number of wings can also vary. Airplanes with a single set of wings are referred to as monoplanes, while those with two sets are called biplanes.

Many high-wing airplanes have external braces, or wing struts, which transmit the flight and landing loads through the struts to the main fuselage structure. Since the wing struts are usually attached approximately halfway out on the wing, this type of wing structure is called semi-cantilever. A few high-wing and most low-wing airplanes have a full cantilever wing designed to carry the loads without external struts.

The principal structural parts of the wing are spars, ribs, and stringers.

These are reinforced by trusses, I-beams, tubing, or other devices, including the skin. The wing ribs determine the shape and thickness of the wing (airfoil). In most modern airplanes, the fuel tanks either are an integral part of the wing´s structure, or consist of flexible containers mounted inside of the wing.

Attached to the rear, or trailing, edges of the wings are two types of control surfaces referred to as ailerons and flaps. Ailerons extend from about the midpoint of each wing outward toward the tip and move in opposite directions to create aerodynamic forces that cause the airplane to roll. Flaps extend outward from the fuselage to near the midpoint of each wing. The flaps are normally flush with the wing´s surface during cruising flight. When extended, the flaps move simultaneously downward to increase the lifting force of the wing for takeoffs and landings.

Types of flaps


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