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Pp. 21 - 27
1 Captain Singinza’s training program
This is a training program for an overseas visitor to British Rail’s engineering works at Derby.
Look at these questions:
1 Why is Captain Singinza visiting the Derby Locomotive Works?
2 How long will his visit last?
3 Who is the first person he will see?
4 When does he have a break in his program?
Now read the program through. Find the answers to the above questions. Remember, you do not have to understand every word to answer the questions.
OVERSEES TRAINING
Captain R. Singinza,
Tazara Railways
The above-named is Principal
Mechanical Engineer with the
Tazara Railways, and he will
spend 2 weeks at these works
to observe the following: -
Production planning and control
systems for locomotive and rolling
stock overhaul. Quality control and
management information systems for
planning and control.
We would like to ask for your help
with the following program: -
DATE DEPARTMENTREPORT TO
14.1.09 Welcome and R. Wormington
introduction to
Derby Locomotive
works
14.1.09 Shopping I. White
10 a.m. Procedures Production
periodicity, Engineer
classes of repair
2 p.m. Control of Standards C. Gartledge
Production Controller
15.1.09 Quality Assurance A. Chapman
Quality Engineer
16.1.09 Electric Shop V. Evans
Overhaul, repair Superintendent
and test of generators,
alternators,
traction motors and
ancillary equipment
17.1.09 Fuel Injection Shop T. Parkers
Superintendent
20.0.09 Erecting Shop E. Ryde
(Mechanical and Electrical) Superintendent
22.1.09 Fitting Shop P. Walker
Overhaul, repair Superintendent
And test of engine
Components and ancillary
equipment to include: -
cylinder heads, pistons,
turbo, liners, compressors
and exhausters
23.1.09 Overhaul, repair P. Walker
and test of Superintendent
power units: - Paxman,
Sulzer and English Electric
24.1.09 Review and evaluation R. Wormington
of training program Training Officer
M. R. Frost
for Training Officer
2 Make sure that there are …
Here is a copy of the manual and the notes which Peter Walker used to prepare his talk to the trainees. First, read the text.
It should be ensured that there are enough rollers. At least three rollers of the same diameter are required. If more are used, the load can be moved faster as there is no delay when the roller is transferred from the back to the front. The load is to be supported with a flat plate, if its weight cannot be supported by the load itself at any point along its base. It must be remembered hat the plate must be thick enough to support the load. When the rollers are to be placed under the load, four blocks of wood of identical thickness, that are thicker than the rollers, must be selected. The load should be lifted with a crowbar and should be placed on the blocks. The required number of rollers should be placed under the load. The complete load should be lifted with crowbars, the wooden blocks should be removed, and the load should be lowered evenly on to the rollers. |
Now look at the notes and either say or write out the instructions.
A – first-make sure – enough rollers B – need at least 3 rollers – same diameter C If us more – can move load faster – no delay when transfer roller back to front D Support load with flat plate – important if load unable to support own weight along base E Remember – plate – thick enough – support load F Rollers – under load – select four blocks of wood – same thickness – thicker than rollers G Place – rollers under load H Lift load – crowbars – remove wooden blocks – lower load evenly on to rollers |
3 What must you do? What mustn’t you do?
Here are some of the signs which Captain Singinza saw in the workshops.
If you saw these signs, when would you say:
‘Don’t use water to put out the fire.’ _______
‘You’re not allowed to smoke here.’ _______
‘I wouldn’t drink that water, if I were you.’ _______
‘You mustn’t walk along there.’ _______
‘You must wear gloves when handling corrosive substances.’ _______
‘Be careful, you might get a shock.’ _______
‘Take care. There are overhead loads in here.’ _______
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